Stainless Steel High Frequency Welded Pipe Mill is an advanced automatic production line designed for manufacturing high-quality stainless steel welded pipes with high efficiency, precision, and stable performance.
The production line adopts high-frequency welding technology combined with precision roll forming, sizing, straightening, and online inspection systems to produce stainless steel tubes with excellent dimensional accuracy, strong weld integrity, and smooth surface quality.
ST Machineries provides complete stainless steel high frequency welded pipe mill solutions, including coil feeding, forming, welding, grinding, sizing, cutting, and finished pipe collection systems. The equipment can be customized according to customers' pipe specifications, production capacity requirements, and application industries.
Technical Specifications
|
Item |
Specification |
|
Material |
Stainless Steel, Carbon Steel, Alloy Steel |
|
Pipe Shape |
Round Tube / Square Tube / Rectangular Tube |
|
Pipe Diameter Range |
Φ15 - Φ219 mm |
|
Wall Thickness |
0.3 - 6.0 mm |
|
Welding Method |
High Frequency Welding |
|
Production Speed |
5 - 30 m/min |
|
Automation Level |
Automatic Production Line |
|
Control System |
PLC + HMI |
|
Customized Design |
Available |
Product Highlights
High Efficiency High Frequency Welding Technology: The high frequency welding system provides fast and stable welding performance by generating high-frequency current to heat and fuse the tube edges. Compared with traditional welding methods, high frequency welding offers higher production speed, stable weld quality, lower material consumption, improved production efficiency, and continuous automatic operation. The optimized welding system ensures strong weld strength and consistent pipe quality during long-term production.
Precision Tube Forming System: The forming section adopts multi-pass roller forming technology to gradually shape stainless steel strips into round tubes. The precision-designed forming rolls ensure accurate tube diameter, uniform wall thickness, reduced forming stress, better welding conditions, and excellent surface finish. All forming components are manufactured with high precision machining to guarantee long service life and stable production.
Excellent Pipe Quality Control: The production line integrates multiple quality control processes to ensure every finished pipe meets customer requirements. Quality control includes raw material inspection, forming accuracy inspection, welding condition monitoring, weld seam grinding control, pipe dimension inspection, and online testing system. The final pipes feature excellent straightness, accurate dimensions, and reliable mechanical performance.
Production Process
Coil Loading -> Strip Feeding -> Roll Forming -> High Frequency Welding -> Weld Seam Grinding -> Sizing -> Straightening -> Cutting -> Finished Pipe Collection
Applicable Materials
Stainless steel 304
Stainless steel 316
Stainless steel 201
Carbon steel
Alloy steel
Other customized metal materials
Applications
Automotive Industry: Manufacturing exhaust pipes, structural tubes, and precision automotive components.
Construction Industry: Producing stainless steel structural pipes and decorative tubes.
Furniture & Decoration: Producing high-quality stainless steel tubes for furniture frames and architectural decoration.
Industrial Equipment: Used for manufacturing mechanical tubes, heat exchanger tubes, and industrial pipelines.
Sanitary Industry: Producing stainless steel tubes with excellent surface finishing requirements.
Customization Capabilities
Every manufacturing enterprise has unique operational targets and facility layouts. ST Machineries provides comprehensive customization capabilities to match specific requirements perfectly:
Dimensional Engineering: Customizing roll designs and mill stands for precise pipe diameters, wall thicknesses, and square or rectangular geometries.
Capacity Optimization: Tailoring motor power, drive configurations, and line speeds to meet exact output volume targets.
Plant Integration: Adapting equipment footprints, material flow directions, and utility layouts to fit existing factory spaces seamlessly.
Automation Level: Upgrading control interfaces, automatic strapping units, and data logging software according to specific workflow preferences.
FAQ
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