Foshan ST Machineries Technology Co., Ltd.
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High Frequency Carbon Steel Square Tube Mill

High Frequency Carbon Steel Square Tube Mill

The High Frequency Carbon Steel Square Tube Mill is an automated production line designed for manufacturing square and rectangular steel tubes from carbon steel strips through continuous roll forming and high-frequency induction welding technology.

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  • Description

    The High Frequency Carbon Steel Square Tube Mill is an automated production line designed for manufacturing square and rectangular steel tubes from carbon steel strips through continuous roll forming and high-frequency induction welding technology.

    The entire line operates automatically with PLC control and servo synchronization, ensuring stable production, high efficiency, and excellent product consistency.

     

    Technical Specifications

     

    Parameter

    Specification

    Tube Shape

    Square and Rectangular Tubes

    Material

    Carbon Steel Strip, Mild Steel, Galvanized Steel

    Strip Thickness

    0.8–8.0 mm (Customizable)

    Tube Size

    20×20–200×200 mm (Customizable)

    Production Speed

    20–120 m/min

    Welding Method

    High Frequency Induction Welding

    Control System

    PLC Automatic Control with Touch Screen HMI

    Cutting System

    Computer-controlled Flying Saw

    Voltage

    Customized according to client country requirements

    Installation

    Professional onsite installation and commissioning available

     

    Product Features & Core Advantages

     

    High Production Efficiency: Designed for continuous high-speed production, maximizing output while reducing labor costs.

    Excellent Welding Quality: Advanced solid-state high-frequency welding technology ensures strong weld seams with minimal heat-affected zones.

    High Dimensional Accuracy: Precision roll design guarantees excellent tube straightness, consistent wall thickness, and precise square dimensions.

    Fully Automatic Control: Integrated PLC system with touch-screen HMI allows easy operation, automatic fault diagnosis, and real-time monitoring.

    Flexible Size Adjustment: Quick roller replacement and adjustment enable efficient production of various square and rectangular tube sizes.

    Energy Saving Design: Optimized transmission system and high-efficiency motors reduce energy consumption.

    Long Service Life: Critical components are manufactured using CNC machining and premium alloy steel with heat treatment for superior durability.

    Low Maintenance: Modular equipment design simplifies maintenance and minimizes downtime.

     

    Application Industries

     

    Our square tube mills are widely used in manufacturing high-quality components and structures for various sectors:

     

    • Construction Pipes and Structural Steel Tubes
    • Furniture Tubes and Interior Fittings
    • Automotive Components and Agricultural Equipment
    • Greenhouse Pipes and Horticultural Frameworks
    • Mechanical Tubes and Industrial Frames
    • Storage Racking, Shelving, and Fitness Equipment
    • Municipal and Infrastructure Construction Projects

     

    Production Process Flow

     

    Steel Coil → Uncoiler → Leveling Machine → Shear & Butt Welder → Accumulator → Forming Section → High Frequency Welding → Deburring → Cooling → Sizing Section → Square Forming → Straightening → Flying Saw → Run-out Table → Automatic Packing 

     

    Quality Assurance & Manufacturing Excellence

     

    We implement strict quality control standards throughout every stage of the manufacturing process. From raw material selection and precision CNC machining to modular pre-assembly and rigorous trial runs before shipment, every tube mill undergoes comprehensive performance testing to ensure long-term reliability and compliance with international standards. Our manufacturing facilities operate under strict quality management frameworks to guarantee stable operation and superior output for our global partners. 

     

    FAQ

     

    Q: What tube sizes can your machine produce?

    A: Our tube mills can manufacture square and rectangular tubes in various customized dimensions, ranging from smaller profiles for furniture and greenhouse structures to larger sizes for heavy industrial and structural construction applications, tailored precisely to project specifications.

    Q: Can the production line be customized?

    A: Yes. We offer fully tailored engineering services. We can customize tube dimensions, wall thickness ranges, production speed, plant layout integration, electrical power configurations, and auxiliary equipment to match specific factory requirements.

    Q: Do you provide overseas installation and training services?

    A: Yes. Our experienced mechanical and electrical engineers are available for global deployment to handle onsite installation, machinery commissioning, synchronization testing, and comprehensive operational training for your technical staff.

    Q: What raw materials can be processed on this mill?

    A: The production line is primarily engineered to process carbon steel, including mild steel, cold-rolled and hot-rolled carbon steel strips, pre-galvanized steel strips, and other compatible metallic materials based on your target product applications.

    Q: How do you ensure machine quality prior to delivery?

    A: All critical components undergo high-precision CNC machining and rigorous metallurgical inspection. Before packaging and shipping, the complete machine undergoes rigorous assembly alignment, dry run testing, and simulated production checks under strict quality supervision.

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