The High Frequency Carbon Steel Square Tube Mill is an automated production line designed for manufacturing square and rectangular steel tubes from carbon steel strips through continuous roll forming and high-frequency induction welding technology.
The entire line operates automatically with PLC control and servo synchronization, ensuring stable production, high efficiency, and excellent product consistency.
Technical Specifications
|
Parameter |
Specification |
|
Tube Shape |
Square and Rectangular Tubes |
|
Material |
Carbon Steel Strip, Mild Steel, Galvanized Steel |
|
Strip Thickness |
0.8–8.0 mm (Customizable) |
|
Tube Size |
20×20–200×200 mm (Customizable) |
|
Production Speed |
20–120 m/min |
|
Welding Method |
High Frequency Induction Welding |
|
Control System |
PLC Automatic Control with Touch Screen HMI |
|
Cutting System |
Computer-controlled Flying Saw |
|
Voltage |
Customized according to client country requirements |
|
Installation |
Professional onsite installation and commissioning available |
Product Features & Core Advantages
High Production Efficiency: Designed for continuous high-speed production, maximizing output while reducing labor costs.
Excellent Welding Quality: Advanced solid-state high-frequency welding technology ensures strong weld seams with minimal heat-affected zones.
High Dimensional Accuracy: Precision roll design guarantees excellent tube straightness, consistent wall thickness, and precise square dimensions.
Fully Automatic Control: Integrated PLC system with touch-screen HMI allows easy operation, automatic fault diagnosis, and real-time monitoring.
Flexible Size Adjustment: Quick roller replacement and adjustment enable efficient production of various square and rectangular tube sizes.
Energy Saving Design: Optimized transmission system and high-efficiency motors reduce energy consumption.
Long Service Life: Critical components are manufactured using CNC machining and premium alloy steel with heat treatment for superior durability.
Low Maintenance: Modular equipment design simplifies maintenance and minimizes downtime.
Application Industries
Our square tube mills are widely used in manufacturing high-quality components and structures for various sectors:
- Construction Pipes and Structural Steel Tubes
- Furniture Tubes and Interior Fittings
- Automotive Components and Agricultural Equipment
- Greenhouse Pipes and Horticultural Frameworks
- Mechanical Tubes and Industrial Frames
- Storage Racking, Shelving, and Fitness Equipment
- Municipal and Infrastructure Construction Projects
Production Process Flow
Steel Coil → Uncoiler → Leveling Machine → Shear & Butt Welder → Accumulator → Forming Section → High Frequency Welding → Deburring → Cooling → Sizing Section → Square Forming → Straightening → Flying Saw → Run-out Table → Automatic Packing
Quality Assurance & Manufacturing Excellence
We implement strict quality control standards throughout every stage of the manufacturing process. From raw material selection and precision CNC machining to modular pre-assembly and rigorous trial runs before shipment, every tube mill undergoes comprehensive performance testing to ensure long-term reliability and compliance with international standards. Our manufacturing facilities operate under strict quality management frameworks to guarantee stable operation and superior output for our global partners.
FAQ
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