The Micro Diameter Precision Tube Mill Line is a high-performance tube manufacturing system specially designed for producing ultra-small diameter stainless steel tubes and precision welded tubes with strict dimensional accuracy requirements.
With advanced roll forming technology, high-frequency welding technology, precision sizing systems, and intelligent control solutions, this tube mill line ensures stable production of tubes with excellent roundness, straightness, surface quality, and tight dimensional tolerances.
Designed for global industrial customers, our Micro Diameter Precision Tube Mill Line provides reliable operation, high production efficiency, easy maintenance, and flexible customization according to different tube specifications and production requirements.
Technical Specifications
|
Item |
Specification |
|
Tube Type |
Stainless Steel Welded Tube |
|
Tube Diameter Range |
Φ0.5 mm - Φ10 mm (Customizable) |
|
Wall Thickness |
0.05 mm - 1.0 mm (According to material and tube size) |
|
Material |
Stainless Steel, Carbon Steel, Nickel Alloy, Titanium Alloy |
|
Welding Method |
High Frequency Welding / TIG Welding |
|
Production Speed |
Up to 120 m/min (Depending on tube specifications) |
|
Tube Precision |
High dimensional accuracy with tight tolerance control |
|
Control System |
PLC + Touch Screen Operation |
|
Drive System |
Servo Motor / AC Motor System |
|
Application |
Precision Micro Tube Manufacturing |
Product Features
Ultra-Precision Tube Forming System: Adopts multi-pass precision roll forming technology to gradually transform metal strip into tubular shape with minimal deformation stress. High-precision forming rollers ensure smooth material flow, stable tube geometry, and excellent consistency during continuous production.
High Dimensional Accuracy Control: Advanced sizing and straightening systems ensure precise control of outer diameter, wall thickness, roundness, and straightness. The machine structure provides excellent rigidity during operation, minimizing dimensional deviation caused by vibration or mechanical stress.
Stable High-Speed Welding Performance: Integrates reliable high-frequency welding technology to achieve strong and uniform weld seams. Optimized welding control parameters ensure excellent weld quality, low defect rates, and improved production efficiency.
Excellent Surface Quality: Specially designed tube handling and forming systems minimize scratches and surface damage during production, making the line suitable for medical, automotive, and electronic applications.
Intelligent Control System: Equipped with PLC-based automatic control technology, allowing operators to monitor production parameters, adjust machine settings, and improve operation efficiency with remote diagnosis options.
Main Components
Automatic Uncoiler: Provides stable strip feeding and reduces material deformation during unwinding.
Precision Forming Mill: High-quality rollers ensure accurate tube forming and long service life.
Welding System: Provides stable welding performance and consistent weld quality.
Sizing Unit: Controls final tube diameter accuracy and improves product consistency.
Straightening Unit: Ensures excellent tube straightness after production.
Electrical Control System: Provides intelligent operation, parameter adjustment, and production monitoring.
Applications
Medical device tubes
Automotive precision components
Heat exchanger tubes
Sensor tubes
Electronic components
Aerospace precision tubes
Instrumentation tubes
Hydraulic and pneumatic systems
Customization Capability
We provide tailored Micro Diameter Precision Tube Mill Line solutions engineered precisely to exact operational requirements, including:
- Tube diameter range and wall thickness profiles
- Material type and alloy variations
- Target production speed and throughput goals
- Welding method configurations
- Automation level and software integrations
- Plant layout design and spatial constraints
- Specialized industrial application requirements
Quality Control
Each Micro Diameter Precision Tube Mill Line is manufactured under rigorous quality management procedures. Our comprehensive inspection protocols include:
Mechanical structure inspection
Precision machining inspection
Electrical system testing
Trial production verification
Running performance testing
Final factory acceptance inspection
Production Process
Coil Loading -> Uncoiling -> Strip Leveling & Feeding->Multi-Pass Roll Forming -> Precision Welding -> Weld Seam Treatment -> Cooling -> Precision Sizing ->Straightening->Online Inspection ->Cutting ->Finished Tube Collection
FAQ
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