Foshan ST Machineries Technology Co., Ltd.
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Galvanized Steel Pipe Making Machine Tube Mill Production Line

Galvanized Steel Pipe Making Machine Tube Mill Production Line

The Galvanized Steel Pipe Making Machine Tube Mill Production Line is a specialized system designed to manufacture high-quality galvanized steel pipes. This fully integrated production line includes processes such as uncoiling, forming, welding, sizing, cutting, and palletizing, ensuring seamless pipe production. It also incorporates cleaning, hot-dip galvanizing, and post-treatment steps to apply a durable zinc coating, providing excellent corrosion resistance. Ideal for construction, plumbing, and industrial applications, this production line delivers efficiency, precision, and long-lasting performance.

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  • Description

    The ST Series Galvanized Steel Pipe Making Machine is a fully automated, integrated tube mill production line designed for manufacturing galvanized steel pipes. It processes steel strips (0.21mm to 6mm thick) into pipes with diameters ranging from 6mm to 219mm, ensuring precise tolerances of ±0.5mm for diameter and ±0.1mm for wall thickness. Equipped with advanced high-frequency induction welding (up to 60m/min) or submerged arc welding, and an in-line galvanizing system (hot-dip or electro-galvanizing) with real-time coating monitoring, it delivers high-speed production of up to 80m/min for small pipes and 30m/min for large pipes.

     

    Precise Forming

    Precise Forming

     

    The precise forming section in the machine features a high-precision roll forming mechanism, utilizing high-quality alloy steel rolls for accurate and consistent shaping of steel strips into pipes. It ensures uniform diameter and wall thickness, maintaining tight tolerances of ±0.5mm for diameter and ±0.1mm for wall thickness. With adjustable parameters like roll speed, pressure, and angle, the system accommodates a wide range of pipe specifications, producing pipes with diameters from 15mm to 219mm and wall thicknesses from 1.2mm to 6mm, offering exceptional flexibility and precision.

    Efficient Welding

     

    The welding section in the machine utilizes advanced welding technologies, including high-frequency induction welding (up to 60m/min) for fast, efficient joins and submerged arc welding for high-quality, deep-penetration welds on thicker-walled pipes. The fully automated process allows precise control of welding parameters such as current, voltage, and speed, ensuring consistent weld quality and minimizing defects. Additionally, a real-time welding quality monitoring system detects and corrects defects instantly, enhancing reliability and performance.

    Efficient Welding
    Galvanizing Process Integration

    High-Speed Production

     

    This tube mill features a powerful, energy-efficient drive system that delivers optimal torque and adjustable speeds, enabling production rates of up to 80m/min for small-diameter pipes and 30m/min for large-diameter pipes. Designed for continuous operation, the machine integrates automated feeding, welding, and galvanizing processes, minimizing downtime and maximizing productivity for large-scale pipe production.

    User-Friendly Operation

     

    This tube making machine offers user-friendly operation through an intuitive control panel with a touchscreen display, allowing operators to easily set and monitor production parameters such as pipe size, wall thickness, and production length. The panel provides real-time information on machine status, production speed, welding parameters, and galvanizing parameters. Additionally, the machine is equipped with safety features including emergency stop buttons, safety guards, and interlocking devices, ensuring compliance with relevant safety standards and regulations to protect both operators and equipment.

    High - Speed Production
    Model Horizontal Shaft Diameter Vertical Shaft Diameter Diameter Range Thickness Range Main Motor Power
    ST40G 40mm 25mm 6~31.8mm 0.21~1.5mm 7.5KW×1
    ST40 40mm 25mm 12.7~50.8mm 0.21~3.0mm 7.5KW×2
    ST50 50mm 30mm 25.4~76.2mm 0.5~4.0mm 11KW×2
    ST60 60mm 40mm 50.8~114mm 0.5~4.5mm 15KW×2
    ST70 70mm 50mm 89~168mm 1.0~5.0mm 18.5KW×2
    ST90 90mm 50mm 114~219mm 1.5~6.0mm 22KW×2
    Typical Applications

    Choose the solution that suits you best.

    galvanized steel tube for Construction Industry

    Construction Industry

    Used for the manufacturing of structural pipes, water supply pipes, gas pipes, and drainage pipes.

    galvanized steel tube for plumbing Industry

    Plumbing Industry

    Used for the manufacturing of plumbing pipes, such as water pipes, sewer pipes, and vent pipes.

    galvanized steel tube for Industrial Equipment Manufacturing

    Industrial Equipment Manufacturing

    Used for the manufacturing of pipes for industrial equipment, such as heat exchangers, boilers, and pipelines.

    galvanized steel tube for Agricultural Industry

    Agricultural Industry

    Used for the manufacturing of pipes for irrigation systems, livestock watering systems, and agricultural greenhouses.

    Witness the Power of Our Galvanized Steel Pipe Making Machine in Action

     

     

    Discover the seamless process that sets our production line apart in the industry.

     

     

    FAQ

     

     

    Galvanized Steel Pipe Making Machine

    01.What materials can the pipe production line process?

    This pipe making production line primarily processes galvanized steel, but it can also handle other similar metals with appropriate adjustments.

    02.What are the typical tube/pipe specifications it can produce?

    It typically produces tubes with diameters ranging from Φ6mm to Φ219mm and thicknesses between 0.21mm and 6.0mm, but it can be customized for different sizes.

    03.What quality control measures are in place?

    This pipe manufacturing machine includes features like automatic welding seam tracking and correction, online/offline eddy current flaw detection, and online annealing to ensure high-quality output.

    04.What maintenance requirements does this pipe mill machine have?

    Regular maintenance includes checking and lubricating moving parts, inspecting welding components, and cleaning the polishing and buffing systems. The frequency depends on usage but typically follows a schedule provided by the manufacturer.

    05.How easy is it to switch between different tube specifications?

    This tube milling line is designed for flexibility, allowing adjustments to different tube specifications through its PLC-controlled interface, which simplifies the changeover process.

    06.What technical support is provided?

    Technical support typically includes installation assistance, operator training, maintenance guidance, and troubleshooting help, with response times varying by service agreement.

     

     

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