Specialized design and manufacturing of complete stainless steel tube mill lines for global industrial operations. This Stainless Steel Decorative Tube Mill Line is specifically developed for producing high-quality welded stainless steel decorative tubes with excellent surface finish, precise dimensions, and stable mechanical performance.
The production line adopts advanced tube forming technology, precision welding systems, high-efficiency sizing units, and automatic control systems to ensure continuous and reliable production.
It is widely used for manufacturing stainless steel decorative tubes applied in architectural decoration, furniture, automotive components, kitchen equipment, bathroom products, handrails, and various industrial applications.
With strong engineering capability and customization experience, complete solutions are provided from raw material feeding to finished tube output according to specific production requirements.
Core Technical Parameters
|
Item |
Specification |
|
Tube Type |
Round, Square, and Rectangular Stainless Steel Tubes |
|
Material Grade |
Stainless Steel 201, 304, 316, 430 |
|
Tube Diameter Range |
Φ9.5 mm – Φ114 mm (Customizable according to customer requirements) |
|
Wall Thickness Range |
0.3 mm – 3.0 mm (Customizable) |
|
Production Speed |
Up to 120 meters per minute (Depending on tube size and wall thickness) |
|
Welding Technology |
High-Frequency Induction Welding / TIG Welding |
|
Control System |
PLC Automatic Control with Touch Screen Interface |
|
Total Power |
Approx. 50 kW – 150 kW (Based on machine configuration) |
Product Features & Advantages
High Precision Tube Forming System: Adopts multi-pass forming technology to gradually shape stainless steel strips into precise tubular profiles. The optimized roll design ensures uniform tube roundness, stable forming, and excellent surface protection.
Advanced Welding Technology: Equipped with high-performance welding systems to achieve strong, reliable, and smooth weld seams with a minimal defect rate and high structural strength.
Excellent Surface Quality Control: Specially engineered to minimize surface scratches, tube deformation, and dimensional variations, producing tubes perfectly suited for polishing, brushing, and mirror-finishing.
High Production Efficiency: Designed for continuous industrial production, featuring high-speed operation, reduced downtime, easy maintenance, and optimized lower operational costs.
Applications
Architectural Decoration: Stainless steel handrails, decorative structures, and building cladding frames.
Furniture Industry: Furniture frames, table and chair structures, and support legs.
Kitchen & Bathroom Equipment: Sink structures, towel racks, bathroom accessories, and stainless steel fittings.
Automotive Industry: Exhaust components, decorative trims, and structural tube parts.
Production Process Flow
Uncoiling: Stainless steel coil is loaded and continuously fed into the production line.
Strip Leveling & Feeding: The metal strip is leveled and accurately guided into the forming section.
Tube Forming: Multiple forming rollers gradually and smoothly shape the strip into a tubular profile.
Welding: The tube edges are fused together securely using high-frequency or TIG welding technology.
Sizing & Straightening: The welded tube passes through sizing rollers to achieve exact dimensional accuracy and straightness.
Cutting: Finished tubes are automatically cut to the required precise length without burrs.
Inspection & Collection: Final products undergo strict quality checks before being collected on
Main Equipment Components
|
Equipment Unit |
Core Function |
|
Uncoiler |
Supports and continuously supplies the stainless steel strip |
|
Leveling Machine |
Flattens and eliminates coil set from the strip |
|
Shear & End Welder |
Connects strip ends for uninterrupted continuous production |
|
Forming Mill |
Gradually bends the flat strip into a round or shaped tube |
|
Welding System |
Fuses the tube seam continuously and reliably |
|
Sizing Mill |
Corrects outer diameter and ensures final dimensional tolerance |
|
Straightening Unit |
Enhances line straightness and removes internal stress |
|
Cutting Machine |
Automatically cuts tubes to customer-specified lengths |
|
Run-out Table |
Collects and discharges finished tube bundles |
|
Electrical Control Panel |
Manages automation, speed synchronization, and monitoring |
Customization & Engineering Capability
Engineering capabilities support full customization tailored to specific project needs:
Layout Design: Customized machine footprints to fit specific factory dimensions and workspace limitations.
Tooling Optimization: Custom roll design for special profiles, unconventional diameters, or unique geometric shapes.
Automation Level: Upgraded sensor integration, automated packing solutions, and digital monitoring systems.
Quality Assurance & Testing
Strict quality control protocols are applied throughout the manufacturing lifecycle:
Raw Material Inspection: Chemical composition and mechanical testing of steel components.
Precision Machining Checks: Strict dimensional verification of rollers, shafts, and gearboxes.
Pre-Shipment Trial Run: Complete assembly and test-running of the production line prior to packaging.
Export Packaging: Moisture-proof, anti-rust, and secure crating designed for safe international ocean and land freight transport.
Service & Technical Support
Installation & Commissioning: Professional technical personnel available for on-site installation guidance and equipment startup.
Operational Training: Comprehensive training for local operators covering machinery setup, maintenance, and troubleshooting.
FAQ
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